Skip to main content

Subject:- Measurement and Metrology:-Standard in Measurement ,Method of Measurement, Terms related to measuring instruments.

 Measurement:-

                        Measurement is a process of comparison between a pre-defined standard and an unknown physical quantity with the same unit.

Metrology:-

                   The word, metrology consists, of two words, one is metro which indicates metric which means measurement and the other is logy which indicates technology, which means science behind the measurement.

The essential character of Standard:-

 1. it should be easily readable and understandable.

 2. it should be properly defined and universally acceptable. 

 3. it should be by the size of the quantity to be measured.

 4. it should not change its character i.e.physical dimension concerning changes in place, time, and environmental condition.


Standard in Measurement

 Standards are basically the references used in measurement from which we derive the value of an unknown physical quantity by comparing it with it.

 Standards are of three types:-Line standard, End standard, and Wavelength standard.


 I. Line standard:-

                       When the distance between two engraved lines is used to measure the length, it is called line standard or line measurement. The most common examples are yards and meters. The rule with divisions marked with lines is widely used.

 Accuracy is upto ±  0.2 mm

→ Measurement is quick and easy.

→ Scales and their markings are not subjected to wear.

→ They are simple in construction and less costly.


II. End standard:-

                            When the distance between two flat parallel surfaces is considered a measure of length, it is known as end standard or end measurement. The end faces of the end standards are hardened to reduce wear and lapped flat and parallel to a very high degree of accuracy. 

The end standards are extensively used for precision measurement in workshops and laboratories. The most common examples are measurements using slip gauges, end bars, ends of micrometer anvils, vernier calipers, etc.

→ Accuracy is upto ± 0.1mm.

→Measurement is time-consuming.

→Wear takes place on measuring surfaces.

→They are complex in operation and are costly.


Method of Measurement

There are basically two methods of measurement.

 I . Direct Measurement

 II. Indirect Measurement


Direct Measurement Method:-

                                        In this method, the quantity to be measured is directly compared with the primary or secondary standard. Scales, vernier calipers, micrometers, bevel protractors, etc., are used in the direct method. 

 This method is widely employed in the production field. In the direct method, a very slight difference exists between the actual and the measured values of the quantity.

 This difference occurs because of the limitation of the human being performing the measurement.

 It is also known as an absolute measurement.


Indirect Measurement Method: 

                                            In this method, the value of a quantity is obtained by measuring other quantities that are functionally related to the required value. Measurement of the quantity is carried out directly and then the value is determined by using a mathematical relationship. 

 It is also known as comparative measurement.

 Some examples of indirect measurement are angle measurement using a sine bar, measurement of strain induced in a bar due to the applied force, determination of the effective diameter of a screw thread, etc.


  Terms related to measuring instruments:-


 I. Accuracy:-

                    The dimension of the product produced after manufacturing is called standard or True Value, while the dimension of the product measured by the instrument is called measured value or actual value.

→ Thus the closeness of actual value /measured value with true value is called Accuracy.

→ More will be the closeness, the more accurate will be the instrument.

→ It is the ability of an instrument to produce correct results.


II. Precision:- 

                    It is defined as the repeatability of measuring instruments to obtain a particular value while taking a set of measurements. If for a particular value of reading, measurement is taken several times and the measured value thus obtained is varied by a very small amount. Then mean value of a set of values is called precise and the measurement is called precise measurement.


 III. Sensitivity:- 

                           It is defined as the ratio of changes in the output of the measuring instrument to the changes in the value of the measured quantity.

→It denotes the ability of measuring instruments to detect small variations in quantity to be measured.

→ Sensitivity is represented by S.


IV. Repeatability:-

                    It is the ability of measuring instruments to give almost the same value of reading every time when the measurement is repeated by the same operator and the same condition.

V. Reproducibility:- 

                            It is the ability of a measuring instrument to continuously produce a particular value of reading every time when the measurement is repeated by "different operators and different conditions.

VI. Range:-

                  The minimum to maximum value on a scale of measuring instrument for which the measurement is designed to measure any quantity.

VII. Hysteresis:- 

                     Hysteresis means basically the time lag between input given to the measuring instrument and output obtained from the measuring instrument.

VIII. Threshold:- 

                      The minimum value of input after which the instrument gives the output reading is called threshold.

 IX. Calibration:-

                         As we know that due to several uses, the parts of the measuring instrument gets aligned from its exact position due to which the instrument starts giving incorrect reading.

→ Therefore the measuring instrument is regularly checked by comparing it with predefined standards. if the instrument gives incorrect reading this indicates parts of the instrument get misaligned.

Therefore we properly aligned of parts or components of the instrument, this process of rechecking and realignment of the measuring instrument is called calibration.

Comments

Popular posts from this blog

Subject:-Measurement & Metrology, Angle measuring instruments:-Sine bar , Clinometer , Bevel Protector.

  Angle measuring instrument:-   →   The instrument which is used for measurement the slope of any object surface is called angle measuring instrument . →T here are 3 types of angle measuring instrument.     ( I)Sine bar                   ( II)Clinometer     ( III)Bevel Protector                         SINE BAR:- → sine bar is an angle-measuring instrument that measures slope of any object with the help of slip gases and a dial indicator. → it is a steel piece mounted over two hardened steel cylindrical roller having equal diameter. → To make it lighter in weight small holes are drilled along steel piece. Principle:- →The working of sine bar is based on the princiople of trigonometry.  In this one roller is placed over combination of slip gauges and another is placed over table surfaces. →If H is the height of slip gauge c...

Compressor,and its types:-Hermetically Sealed Compressors and Semi-Hermetically Sealed Compressors.

Compressors are mechanical devices that are used to increase the pressure of a gas or vapor by reducing its volume. There are various types of compressors available in the market, each with its own unique features and advantages. Two of the most commonly used compressors are Hermetically sealed and Semihermetically sealed compressors. Hermetically Sealed Compressors:-                                                 A hermetically sealed compressor is a type of compressor that is completely sealed and is designed for small applications like refrigeration and air conditioning units. The hermetic compressor is called so because its motor and compressor are placed in a single sealed casing. The casing is welded or brazed shut, which prevents any gas or liquid from leaking in or out of the compressor. The hermetically sealed compressor is also known as a ‘sealed c...

Limit Gauges:-Plug Gauges and its types ,Snap Gauges and its types, Ring Gauge, Radius & Fillet Gauge, Filler Gauge

  Limit Gauges:- → Limit gauges are non-recording type inspection devices which is used to check the dimension of the product produced lies within the permissible limit or not.  → if on inspection the dimension of the product produced lies within the permissible limit then the product is accepted.   → but if on inspection the dimension of the product produced does not lie within the permissible limit then the product is rejected. →I n the manufacturing industry the product produced is either of two natures either it will be a shaft or it will be a hole. we have to take the measurement to check its accuracy. but when the production rate is high we cannot choose the method of measurement which is time-consuming  →Therefore to check the manufactured component accuracy within less time We use  a special type of inspection device called limit gauges   →limit gauges are non-recording type inspection devices i.e. they do not give the reading of the dimension ...