Conventional Design Process
There are six steps involved in the conventional design process as discussed below:
1. Recognition of need
• The first step in the designing process is to recognize necessity of that particular design.
• The condition under which the part is going to operate and the operation of part in that particular environment.
• The real problem is identified by knowing the history and difficulties faced in system.
2. Definition of problem
• The design involves type of shape of part, its space requirement, the material restrictions and the condition under which the part has to operate.
• The basic purpose of design process has to be known before starting the design.
• A problem may be design of a simple part or complex part.
• It may be problem on optimizing certain parameters.
3. Synthesis of design
• In this, it may be necessary to prepare a rough drawing of design part.
• The type of loading conditions imposed on the parts.
• The type of shapes which the part section can require and approximate dimension at which the different forces are located has to be provided on the sketch of part.
• The stresses to which the part is likely to be subjected must be analyzed and relevant formulas should be prepared.
• A mathematical model of design may be prepared to synthesize the parts of design.
4. Analysis and optimization
• The design can be analyzed for the type of loading condition as well as the geometric shape of the part.
• In the first stage it will be necessary to check the design of the part for safe stresses.
• If it is not satisfactory, then the dimensions of the part can be recalculated.
• The part can further be optimized for acquiring minimum dimensions, weight, volume, efficiency of the material and cost.
• The optimization depends on the definition of the problem and importance of a parameter.
• It may be sometimes necessary to optimize the part for certain operating parameters like efficiency, torque, etc.
5. Evaluation
• It is concerned with measuring the design against the specifications established in the problem definition phase.
• The evaluation often requires the fabrication and testing of model to assess operating performance, quality and reliability.
6. Presentation
• The design of component must be presented along with necessary drawings in an attractive format.
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